A quick trip to the party store this weekend provided me with a variety of balloon styles to play with. The best candidate so far is a "punch-ball" balloon, which is both much thicker than a normal balloon and is also pleated. The fill tube extends into the neck of the balloon right down to the tip, which makes it easier to insert the whole assembly. Also, before inserting the balloon, I pop in a short length of polyethylene tubing that serves as a bypass and allows soda trapped under the balloon to escape.
One possible improvement might be to use a smaller bottle and a tube sized so that when the bottle is completely empty, I have a soda globe of exactly the right size.
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